Sinister Diesel 04-07 Ford Powerstroke 6.0L EGR Cooler With Install Kit
Special Order
This part is still available to order. Once you place your order, we’ll submit it directly to Sinister Diesel, and they’ll ship it straight to you.
Delivery times can vary depending on the brand, so we can’t guarantee an exact arrival date. What we can guarantee is that we’ll stay on top of your order, monitor its progress, and keep you updated until it reaches your door.
Special-order items are typically not kept in stock by most retailers. By ordering through us, your order is placed directly with Sinister Diesel, assuring you get the part as quickly as possible.
Want to get an estimated delivery timeframe before ordering? Contact us through our contact page, and we’ll be happy to find out for you.
Not sure it fits? Read our tips.
Fitment tips
Fitment can come down to more than year, make and model. Sometimes the sub-model decides, so start with the fitment table below.
- Drive type. If your car is all-wheel drive, make sure the part is for all-wheel drive, not rear-wheel drive.
- Engine size. For engine parts, make sure the engine size on the product matches your engine.
- Transmission. Manual and automatic cars often take different parts.
- Body style. Sedan or hatch, two-door or four-door, cab and bed length on trucks.
Manufacturer data can sometimes have imperfections. Still not sure? We are happy to help.
Send us a message and we will confirm the fit.
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Sinister Diesel has reinvented the Exhaust Gas Recirculation (EGR) cooler with this great new model for the 6.0L Powerstroke with the same fit as the stock unit from Ford. This EGR cooler kit comes with a new square-style EGR cooler and an installation kit that includes the water outlet connector hose, intake gaskets, o-ring kit, and turbo bolts. One of the major concerns with the factory EGR Cooler is that when the internal brazing cracks, coolant is sucked into the intake manifold. From the manifold it enters the combustion chamber which usually results in a blown head gasket or hydro-locked motor and costly repair bills for thousands of dollars! If you're tired of clogs and the possibility of a catastrophic failure with the stock 6.0 Powerstroke EGR cooler, or if you just want to prevent future headaches from unnecessary maintenance, replace it with one of Sinister Diesel's upgraded EGR cooler. Instead of the narrow internal cooling fins with brazed connections, we assemble each 6.0 Powerstroke EGR cooler using high-flow stainless steel tubing with quality TIG welds for reliability that the stock units can't match. And because of the factory-matching fit, installation is easy. You won't even have to remove the intake manifold! The Sinister Diesel 6.0 Powerstroke EGR cooler has been extensively tested at our California headquarters to be 100% legal in all 50 States with a CARB EO# D-721 certification. Additionally, we guarantee that this upgraded EGR cooler it will work with any performance chip or tuner on the market. It will even work flawlessly with the stock Ford Powerstroke ECM without need for any modification. Installation is a simple, direct, drop in replacement on any 2004, 2005, 2006, or 2007 Ford F-250/F-350 Super Duty or Ford Excursion with a 6.0L Powerstroke diesel engine.
- Stainless Steel Construction, Fully TIG Welded and Pressure Tested, Improved exhaust gas flowKit Includes:Sinister Diesel 6.0 Powerstroke EGR Cooler (Square), Intake Gasket Kit, Water Outlet Connection Hose, Turbo Bolt, O-ring kit.
This Part Fits:
| Year | Make | Model | Submodel |
|---|---|---|---|
| 2004-2005 | Ford | Excursion | Eddie Bauer |
| 2004-2005 | Ford | Excursion | Limited |
| 2004-2005 | Ford | Excursion | XLS |
| 2004-2005 | Ford | Excursion | XLT |
| 2004-2007 | Ford | F-250 Super Duty | Harley-Davidson Edition |
| 2004-2007 | Ford | F-250 Super Duty | King Ranch |
| 2004-2007 | Ford | F-250 Super Duty | Lariat |
| 2004-2007 | Ford | F-250 Super Duty | XL |
| 2004-2007 | Ford | F-250 Super Duty | XLT |
| 2004-2007 | Ford | F-350 Super Duty | Harley-Davidson Edition |
| 2004-2007 | Ford | F-350 Super Duty | King Ranch |
| 2004-2007 | Ford | F-350 Super Duty | Lariat |
| 2004-2007 | Ford | F-350 Super Duty | XL |
| 2004-2007 | Ford | F-350 Super Duty | XLT |
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